Published August 2022 | 236 pages, 41 figures, 40 tables | Download table of contents
There is increased market demand and regulatory push for bio-based, sustainable paints and coatings, with many producers introducing bio-based alternatives in product formulations, replacing fossil-based compounds.
Paints and coatings manufacturers are investing in bio-based solutions, as producers and their end consumers become increasingly aware of the safety and environmental impact of the raw materials they use. Growing pressure to comply with stringent health and safety legislation and demonstrate a reduced environmental impact is forcing manufacturers to progressively introduce bio-derived alternatives to traditional chemicals. Due to regulatory demands, the paints and coatings industry is reducing its reliance on solvents based on volatile organic compounds, and turning to bio and water-based alternatives.
All ten of the top ten coatings companies by global sales now offer eco-friendly products with low-VOC emissions, and the reduction or replacement of traditional solvents, resins and pigments is now a high priority.
Report contents include:
- Market drivers and trends.
- Analysis of fully or partly bio-based paints and coatings.
- Government policy & regulations
- Global consumption of biobased paints and coatings to 2033.
- Market outlook to 2033.
- Competitive landscape.
- 130 company profiles. Companies profiled include Alberdingk Boley, allnex, Covestro, Holmen Iggesund, IUV Srl, Nabaco Inc., NXTLEVVEL Biochem, Orineo, PolyFerm, PPG, Stora Enso and many more.
1 RESEARCH METHODOLOGY 15
2 INTRODUCTION 16
- 2.1 Aims and objectives of the study 16
3 EXECUTIVE SUMMARY 17
- 3.1 The global paints and coatings market 17
- 3.2 Biobased paints and coatings 17
- 3.3 Market drivers 18
- 3.4 Challenges using biobased paints and coatings 19
4 TYPES AND MATERIALS 20
- 4.1 Alkyd coatings 20
- 4.1.1 Alkyd resin properties 20
- 4.1.2 Biobased alkyd coatings 21
- 4.1.3 Products 23
- 4.2 Polyurethane coatings 24
- 4.2.1 Properties 24
- 4.2.2 Biobased polyurethane coatings 24
- 4.2.3 Products 26
- 4.3 Epoxy coatings 27
- 4.3.1 Properties 27
- 4.3.2 Biobased epoxy coatings 27
- 4.3.3 Products 29
- 4.4 Acrylate resins 31
- 4.4.1 Properties 31
- 4.4.2 Biobased acrylates 31
- 4.4.3 Products 32
- 4.5 Polylactic acid (Bio-PLA) 33
- 4.5.1 Properties 35
- 4.5.2 Bio-PLA coatings and films 35
- 4.6 Polyhydroxyalkanoates (PHA) 37
- 4.6.1 Properties 39
- 4.6.2 PHA coatings 41
- 4.6.3 Commercially available PHAs 41
- 4.7 Cellulose 45
- 4.7.1 Microfibrillated cellulose (MFC) 51
- 4.7.1.1 Properties 51
- 4.7.1.2 Applications in paints and coatings 52
- 4.7.2 Cellulose nanofibers 52
- 4.7.2.1 Properties 53
- 4.7.2.2 Product developers 54
- 4.7.3 Cellulose nanocrystals 57
- 4.7.4 Bacterial Nanocellulose (BNC) 59
- 4.7.1 Microfibrillated cellulose (MFC) 51
- 4.8 Rosins 60
- 4.9 Biobased carbon black 61
- 4.9.1 Lignin-based 61
- 4.9.2 Algae-based 61
- 4.10 Lignin 62
- 4.10.1 Lignin structure 62
- 4.10.2 Types of lignin 64
- 4.10.2.1 Sulfur containing lignin 66
- 4.10.2.2 Sulfur-free lignin from biorefinery process 67
- 4.10.3 Properties 67
- 4.10.4 The lignocellulose biorefinery 70
- 4.10.5 Applications 71
- 4.10.6 Challenges for using lignin 75
- 4.10.7 Lignosulphonates 75
- 4.10.8 Kraft Lignin 76
- 4.10.9 Soda lignin 76
- 4.10.10 Biorefinery lignin 76
- 4.10.11 Organosolv lignins 78
- 4.10.12 Application in coatings 79
- 4.11 Edible coatings 80
- 4.12 Protein-based biomaterials for coatings 82
- 4.12.1 Plant derived proteins 82
- 4.12.2 Animal origin proteins 82
- 4.13 Alginate 84
5 MARKETS FOR BIOBASED COATINGS 87
- 5.1 Global market revenues to 2031, total 87
- 5.2 Global market revenues to 2031, by market 89
6 COMPANY PROFILES 93 (130 company profiles)
7 REFERENCES 231
List of tables
- Table 1. Market drivers and trends in biobased and sustainable materials. 18
- Table 2. Types of alkyd resins and properties. 20
- Table 3. Market summary for biobased alkyd coatings-raw materials, advantages, disadvantages, applications and producers. 22
- Table 4. Biobased alkyd coating products. 23
- Table 5. Types of polyols. 24
- Table 6. Polyol producers. 25
- Table 7. Biobased polyurethane coating products. 26
- Table 8. Market summary for biobased epoxy resins. 28
- Table 9. Biobased polyurethane coating products. 29
- Table 10. Biobased acrylate resin products. 32
- Table 11. Polylactic acid (PLA) market analysis. 33
- Table 12. PLA producers and production capacities. 34
- Table 13. Polyhydroxyalkanoates (PHA) market analysis. 37
- Table 14.Types of PHAs and properties. 40
- Table 15. Polyhydroxyalkanoates (PHA) producers. 41
- Table 16. Commercially available PHAs. 43
- Table 17. Properties of micro/nanocellulose, by type. 46
- Table 18: Types of nanocellulose. 50
- Table 19: MFC production capacities (by type, wet or dry) and production process, by producer, metric tonnes. 51
- Table 20. Market overview for cellulose nanofibers in paints and coatings. 53
- Table 21. Companies developing cellulose nanofibers products in paints and coatings. 55
- Table 22. CNC properties. 57
- Table 23: Cellulose nanocrystal capacities (by type, wet or dry) and production process, by producer, metric tonnes. 59
- Table 24. Technical lignin types and applications. 64
- Table 25. Classification of technical lignins. 66
- Table 26. Lignin content of selected biomass. 67
- Table 27. Properties of lignins and their applications. 68
- Table 28. Example markets and applications for lignin. 71
- Table 29. Application of lignin in binders, emulsifiers and dispersants. 73
- Table 30. Biorefinery feedstocks. 77
- Table 31. Comparison of pulping and biorefinery lignins. 77
- Table 32. Edible coatings market summary. 80
- Table 33. Types of protein based-biomaterials, applications and companies. 83
- Table 34. Overview of alginate-description, properties, application and market size. 84
- Table 35. Global market revenues for biobased paints and coatings, 2018-2033 (billions USD). 87
- Table 36. Market revenues for biobased paints and coatings, 2018-2033 (billions USD), conservative estimate. 89
- Table 37. Market revenues for biobased paints and coatings, 2018-2033 (billions USD), high estimate. 91
- Table 38. Oji Holdings CNF products. 191
List of figures
- Figure 1. Paints and coatings industry by market segmentation 2019-2020. 17
- Figure 2. PHA family. 40
- Figure 3: Schematic diagram of partial molecular structure of cellulose chain with numbering for carbon atoms and n= number of cellobiose repeating unit. 45
- Figure 4: Scale of cellulose materials. 46
- Figure 5. Nanocellulose preparation methods and resulting materials. 47
- Figure 6: Relationship between different kinds of nanocelluloses. 49
- Figure 7. Hefcel-coated wood (left) and untreated wood (right) after 30 seconds flame test. 57
- Figure 8: CNC slurry. 58
- Figure 9. High purity lignin. 62
- Figure 10. Lignocellulose architecture. 63
- Figure 11. Extraction processes to separate lignin from lignocellulosic biomass and corresponding technical lignins. 64
- Figure 12. The lignocellulose biorefinery. 71
- Figure 13. Schematic of a biorefinery for production of carriers and chemicals. 78
- Figure 14. BLOOM masterbatch from Algix. 86
- Figure 15. Global market revenues for biobased paints and coatings, 2018-2033 (billions USD). 88
- Figure 16. Market revenues for biobased paints and coatings, 2018-2033 (billions USD), conservative estimate. 90
- Figure 17. Market revenues for biobased paints and coatings, 2018-2033 (billions USD), high 92
- Figure 18. Dulux Better Living Air Clean Biobased. 95
- Figure 19: NCCTM Process. 119
- Figure 20: CNC produced at Tech Futures’ pilot plant; cloudy suspension (1 wt.%), gel-like (10 wt.%), flake-like crystals, and very fine powder. Product advantages include: 119
- Figure 21. Cellugy materials. 121
- Figure 22. EcoLine® 3690 (left) vs Solvent-Based Competitor Coating (right). 126
- Figure 23. Rheocrysta spray. 133
- Figure 24. DKS CNF products. 134
- Figure 25. Domsjö process. 136
- Figure 26. CNF gel. 154
- Figure 27. Block nanocellulose material. 155
- Figure 28. CNF products developed by Hokuetsu. 155
- Figure 29. BioFlex process. 169
- Figure 30. Marusumi Paper cellulose nanofiber products. 173
- Figure 31: Fluorene cellulose ® powder. 195
- Figure 32. XCNF. 201
- Figure 33. Spider silk production. 211
- Figure 34. CNF dispersion and powder from Starlite. 213
- Figure 35. 2 wt.% CNF suspension. 217
- Figure 36. BiNFi-s Dry Powder. 218
- Figure 37. BiNFi-s Dry Powder and Propylene (PP) Complex Pellet. 218
- Figure 38. Silk nanofiber (right) and cocoon of raw material. 219
- Figure 39. HefCel-coated wood (left) and untreated wood (right) after 30 seconds flame test. 224
- Figure 40. Bio-based barrier bags prepared from Tempo-CNF coated bio-HDPE film. 225
- Figure 41. Bioalkyd products. 230
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