The Global Market for Self-Healing Materials and Coatings

Self-healing materials and coatings enabled by materials advances will greatly impact a wide range of markets, enabling autonomous internal healing for composites, coatings and surfaces. Their development is essential for reducing costly maintenance burdens and improving safety in construction, electronics, consumer products, oil and gas, wind energy, military, automotive and aerospace industries. The industry is at an early stage but products are available from large companies such as Akzo Nobel and Croda.

This 105 page report highlights the latest innovations and products in the Self-Healing Coatings and Materials market, developed by large companies and start-ups. Report contents include:

Materials analysis: Materials used in self-healing, their properties, benefits of usage and applications (Materials covered include self-healing polyurethane clear coats, mechano-responsive polymers, click polymerization, shape memory materials, vascular networks, micro/nanocapsule-based systems and Polyampholyte Hydrogels).
Coatings analysis: Types of self-healing coatings under development.
Market analysis: Analysis of end user markets for self-healing coatings and materials:
- Automotive
- Aerospace
- Electronics
- Construction
- Military
- Biomedical
- Textiles
- Oil and gas

Market revenues forecasts: Detailed forecasts of the Self-Healing Coatings and Materials market, by end user markets (revenues $ millions), to 2027.
Producer profiles: Self-Healing Coatings and Materials producer profiles (Profiles of over 25 producers)

Updated and revised December 20 2017 | 105 pages | Price £900 | Table of contents

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TABLE OF CONTENTS

1 EXECUTIVE SUMMARY…………………………………………………………. 13

1.1 Market opportunity for self-healing materials and coatings…………………………………………….. 13
1.2 Global market revenues to 2027…………………………………………………………………………………….. 16

2 RESEARCH METHODOLOGY………………………………………………… 19

2.1 Report scope………………………………………………………………………………………………………………….. 19
2.2 Market opportunity analysis……………………………………………………………………………………………. 19

3 INTRODUCTION……………………………………………………………………. 22

3.1 WHAT ARE SELF-HEALING MATERIALS?…………………………………………………………………… 22
3.1.1 Extrinsic self-healing………………………………………………………………………………………………. 23
- 3.1.1.1 Capsule-based………………………………………………………………………………………………. 23
- 3.1.1.2 Vascular self-healing……………………………………………………………………………………… 23
3.1.2 Intrinsic self-healing……………………………………………………………………………………………….. 24
3.1.3 Healing volume………………………………………………………………………………………………………. 26

3.2 TYPES OF SELF-HEALING MATERIALS AND COATINGS………………………………………….. 26

3.2.1 Self-healing coatings……………………………………………………………………………………………… 28
- 3.2.1.1 Anti-corrosion………………………………………………………………………………………………… 28
- 3.2.1.2 Scratch repair………………………………………………………………………………………………… 28
3.2.2 Self-healing polymer composites……………………………………………………………………………. 28
3.2.3 Self-healing metals…………………………………………………………………………………………………. 30
- 3.2.3.1 Metal matrix composites………………………………………………………………………………… 31
3.2.4 Self-healing ceramics…………………………………………………………………………………………….. 31
3.2.5 Self-healing nanomaterials…………………………………………………………………………………….. 32
3.2.6 Self-healing biomaterials………………………………………………………………………………………… 33
3.2.7 3d printing of self-healing materials……………………………………………………………………….. 34

4 SELF-HEALING MATERIALS AND COATINGS ANALYSIS……….. 35

4.1 POLYURETHANE CLEAR COATS………………………………………………………………………………… 35
- 4.1.1 Properties………………………………………………………………………………………………………………. 35
- 4.1.2 Markets………………………………………………………………………………………………………………….. 35
4.2 MICRO-/NANOCAPSULES……………………………………………………………………………………………. 36
- 4.2.1 Properties………………………………………………………………………………………………………………. 36
- 4.2.2 Markets………………………………………………………………………………………………………………….. 37
4.3 MICROVASCULAR NETWORKS…………………………………………………………………………………… 38
- 4.3.1 Properties………………………………………………………………………………………………………………. 38
- 4.3.2 Markets………………………………………………………………………………………………………………….. 38
4.4 REVERSIBLE POLYMERS……………………………………………………………………………………………. 39
- 4.4.1 Properties………………………………………………………………………………………………………………. 39
- 4.4.2 Markets………………………………………………………………………………………………………………….. 39
4.5 CLICK POLYMERIZATION…………………………………………………………………………………………….. 39
- 4.5.1 Properties………………………………………………………………………………………………………………. 39
- 4.5.2 Markets………………………………………………………………………………………………………………….. 39
4.6 CARBON NANOTUBES…………………………………………………………………………………………………. 40
- 4.6.1 Properties………………………………………………………………………………………………………………. 40
4.7 GRAPHENE AND OTHER 2D MATERIALS…………………………………………………………………… 43
- 4.7.1 Properties………………………………………………………………………………………………………………. 43
4.8 POLYAMPHOLYTE HYDROGELS………………………………………………………………………………… 44
- 4.8.1 Properties………………………………………………………………………………………………………………. 44
4.9 SHAPE MEMORY POLYMERS……………………………………………………………………………………… 45
- 4.9.1 Properties………………………………………………………………………………………………………………. 45

5 PRIMARY MARKETS FOR SELF-HEALING MATERIALS AND COATINGS……………………………………………………………………………….. 47

5.1 AEROSPACE…………………………………………………………………………………………………………………. 49
- 5.1.1 Market drivers………………………………………………………………………………………………………… 49
- 5.1.2 Applications……………………………………………………………………………………………………………. 50
  - 5.1.2.1 Self-healing composites…………………………………………………………………………………. 50
  - 5.1.2.2 Self-healing thermal interface materials…………………………………………………………. 51
- 5.1.3 Commercial activity………………………………………………………………………………………………… 51
- 5.1.4 Market opportunity…………………………………………………………………………………………………. 52
5.2 AUTOMOTIVE……………………………………………………………………………………………………………….. 54
- 5.2.1 Market drivers………………………………………………………………………………………………………… 54
- 5.2.2 Applications……………………………………………………………………………………………………………. 54
  - 5.2.2.1 Self-healing glass………………………………………………………………………………………….. 54
  - 5.2.2.2 Self-healing coatings for scratch repair………………………………………………………….. 54
  - 5.2.2.3 Self-healing composites…………………………………………………………………………………. 55
  - 5.2.2.4 Self-healing tires……………………………………………………………………………………………. 56
- 5.2.3 Commercial activity………………………………………………………………………………………………… 57
- 5.2.4 Market opportunity…………………………………………………………………………………………………. 58
5.3 ELECTRONICS……………………………………………………………………………………………………………… 60
- 5.3.1 Market drivers………………………………………………………………………………………………………… 60
- 5.3.2 Applications……………………………………………………………………………………………………………. 60
  - 5.3.2.1 Self-healing consumer electronic device coatings…………………………………………. 61
  - 5.3.2.2 Flexile insulators……………………………………………………………………………………………. 63
  - 5.3.2.3 Self-healing flexible and stretchable wearables…………………………………………….. 63
  - 5.3.2.4 Self-healing soft robotics……………………………………………………………………………….. 65
- 5.3.3 Commercial activity………………………………………………………………………………………………… 65
- 5.3.4 Market opportunity…………………………………………………………………………………………………. 66
5.4 ENERGY………………………………………………………………………………………………………………………… 68
- 5.4.1 Applications……………………………………………………………………………………………………………. 68
  - 5.4.1.1 Self-healing batteries…………………………………………………………………………………….. 68
  - 5.4.1.2 Gas turbine coatings……………………………………………………………………………………… 68
  - 5.4.1.3 Wind energy…………………………………………………………………………………………………… 69
  - 5.4.1.4 Solar panels…………………………………………………………………………………………………… 69
- 5.4.2 Commercial activity………………………………………………………………………………………………… 70
- 5.4.3 Market opportunity…………………………………………………………………………………………………. 71
5.5 ELASTOMERS……………………………………………………………………………………………………………….. 73
- 5.5.1 Market drivers………………………………………………………………………………………………………… 73
- 5.5.2 Applications……………………………………………………………………………………………………………. 73
  - 5.5.2.1 Self-healing elastomers…………………………………………………………………………………. 73
- 5.5.3 Commercial activity………………………………………………………………………………………………… 75
- 5.5.4 Market opportunity…………………………………………………………………………………………………. 75
5.6 CONSTRUCTION…………………………………………………………………………………………………………… 77
- 5.6.1 Market drivers………………………………………………………………………………………………………… 77
- 5.6.2 Applications……………………………………………………………………………………………………………. 78
  - 5.6.2.1 Self-healing concrete…………………………………………………………………………………….. 78
  - 5.6.2.2 Self-healing road surfaces……………………………………………………………………………… 80
- 5.6.3 Commercial activity………………………………………………………………………………………………… 80
- 5.6.4 Market opportunity…………………………………………………………………………………………………. 81
5.7 OTHER MARKETS………………………………………………………………………………………………………… 82
- 5.7.1 LIFE AND HEALTH SCIENCES…………………………………………………………………………….. 82
  - 5.7.1.1 Applications……………………………………………………………………………………………………. 82
- 5.7.2 TEXTILES………………………………………………………………………………………………………………. 84
  - 5.7.2.1 Applications……………………………………………………………………………………………………. 84
- 5.7.3 MILITARY………………………………………………………………………………………………………………. 84
  - 5.7.3.1 Applications……………………………………………………………………………………………………. 84
- 5.7.4 OIL AND GAS………………………………………………………………………………………………………… 85
  - 5.7.4.1 Applications……………………………………………………………………………………………………. 86
- 5.7.5 MARINE…………………………………………………………………………………………………………………. 87
  - 5.7.5.1 Applications……………………………………………………………………………………………………. 87
  - 5.7.5.2 Commercial activity……………………………………………………………………………………….. 89

6 SELF-HEALING COMPANY PROFILES…………………………………… 90-104 (27 company profiles)

TABLES

Table 1: The market for self-healing coatings and materials to 2027, Millions USD, total, conservative and high estimates…………………………………………………………………………………………… 16
Table 2: Types of self-healing coatings and materials………………………………………………………………… 26
Table 3: Comparative properties of self-healing materials………………………………………………………….. 27
Table 4: Properties of self-healing polymers………………………………………………………………………………. 30
Table 5: Recent research in self-healing metals…………………………………………………………………………. 31
Table 6: Types of self-healing nanomaterials……………………………………………………………………………… 33
Table 7: Companies producing polyurethane clear coat products for self-healing……………………… 35
Table 8: Properties of graphene…………………………………………………………………………………………………. 43
Table 9: Self-healing materials and coatings markets and applications……………………………………… 48
Table 10: Market drivers for self-healing materials in aerospace………………………………………………… 49
Table 11: Commercial activity in self-healing aerospace applications………………………………………… 51
Table 12: The market for self-healing coatings and materials to 2027, Millions USD, in the aerospace sector, conservative and high estimates……………………………………………………………… 53
Table 13: Market drivers for self-healing materials in the automotive sector………………………………. 54
Table 14: Commercial activity in self-healing automotive applications……………………………………….. 57
Table 15: The market for self-healing coatings and materials to 2027, Millions USD, in the automotive sector, conservative and high estimates…………………………………………………………….. 59
Table 16: Market drivers for self-healing materials in aerospace………………………………………………… 60
Table 17: Commercial activity in self-healing energy applications………………………………………………. 65
Table 18: The market for self-healing coatings and materials to 2027, Millions USD, in the electronics sector, conservative and high estimates…………………………………………………………….. 67
Table 19: Commercial activity in self-healing energy applications………………………………………………. 70
Table 20: The market for self-healing coatings and materials to 2027, Millions USD, in the energy sector, conservative and high estimates……………………………………………………………………………….. 72
Table 21: Market drivers for self-healing materials in elastomers……………………………………………….. 73
Table 22: Types of self-healing elastomers………………………………………………………………………………… 73
Table 23: Commercial activity in self-healing elastomers……………………………………………………………. 75
Table 24: The market for self-healing coatings and materials to 2027, Millions USD, in the elastomers sector, conservative and high estimates…………………………………………………………….. 76
Table 25: Market drivers for self-healing materials in construction……………………………………………… 77
Table 26: Types of self-healing concrete……………………………………………………………………………………. 79
Table 27: Commercial activity in self-healing construction applications……………………………………… 80
Table 28: The market for self-healing coatings and materials to 2027, Millions USD, in the construction sector, conservative and high estimates…………………………………………………………… 82
Table 29: Market drivers for self-healing materials in the oil and gas…………………………………………. 85
Table 30: Commercial activity in self-healing marine applications………………………………………………. 89

FIGURES

Figure 1: Opportunity analysis matrix for self-healing coatings and materials…………………………….. 14
Figure 2: The market for self-healing coatings and materials to 2027, Millions USD, total, conservative and high estimates…………………………………………………………………………………………… 16
Figure 3: The global market for self-healing coatings and materials to 2027, Millions USD, by market, conservative estimate………………………………………………………………………………………………. 17
Figure 4: The global market for self-healing coatings and materials to 2027, Millions USD, by market, high estimate……………………………………………………………………………………………………………. 18
Figure 5: Schematic of self-healing polymers. Capsule based (a), vascular (b), and intrinsic (c) schemes for self-healing materials. Red and blue colours indicate chemical species which react (purple) to heal damage……………………………………………………………………………………………………….. 22
Figure 6: Stages of self-healing mechanism……………………………………………………………………………….. 23
Figure 7: Self-healing mechanism in vascular self-healing systems…………………………………………… 24
Figure 8: Comparison of self-healing systems……………………………………………………………………………. 25
Figure 9: Self-healing mechanism of polymers…………………………………………………………………………… 29
Figure 10: Schematic of the self-healing concept using microcapsules with a healing agent inside………………………………………………………………………………………………………………………………………………. 37
Figure 12: Schematic of single-walled carbon nanotube…………………………………………………………….. 42
Figure 13: Microspheres incorporating self-healing materials…………………………………………………….. 47
Figure 14: Flow of self-healing materials into the crack site……………………………………………………….. 48
Figure 15: Opportunity analysis matrix for self-healing coatings and materials in the aerospace sector……………………………………………………………………………………………………………………………………. 52
Figure 16: The market for self-healing coatings and materials to 2027, Millions USD, in the aerospace sector, conservative and high estimates……………………………………………………………… 53
Figure 17: Nissan Scratch Shield……………………………………………………………………………………………….. 55
Figure 18: Lamborghini self-healing sports-car…………………………………………………………………………… 56
Figure 19: Self-healing tires………………………………………………………………………………………………………… 57
Figure 20: Opportunity analysis matrix for self-healing coatings and materials in the automotive sector……………………………………………………………………………………………………………………………………. 58
Figure 21: The market for self-healing coatings and materials to 2027, Millions USD, in the automotive sector, conservative and high estimates…………………………………………………………….. 59
Figure 22: Self-healing dielectric material for wearable electronics…………………………………………….. 61
Figure 23: Self-healing patent schematic……………………………………………………………………………………. 62
Figure 24: Self-healing coating on glass…………………………………………………………………………………….. 62
Figure 25: Self-healing glass developed at the University of Tokyo……………………………………………. 63
Figure 26: Opportunity analysis matrix for self-healing coatings and materials in electronics…….. 66
Figure 27: The market for self-healing coatings and materials to 2027, Millions USD, in the electronics sector, conservative and high estimates…………………………………………………………….. 67
Figure 28: Schematic of self-healing solar cell……………………………………………………………………………. 70
Figure 29: Opportunity analysis matrix for self-healing coatings and materials in energy…………… 71
Figure 30: The market for self-healing coatings and materials to 2027, Millions USD, in the energy sector, conservative and high estimates……………………………………………………………………………….. 72
Figure 31: Self-healing rubber…………………………………………………………………………………………………….. 74
Figure 32: Opportunity analysis matrix for self-healing coatings and materials in elastomers…….. 75
Figure 33: The market for self-healing coatings and materials to 2027, Millions USD, in the elastomers sector, conservative and high estimates…………………………………………………………….. 76
Figure 34: Self-healing concrete…………………………………………………………………………………………………. 79
Figure 35: Opportunity analysis matrix for self-healing coatings and materials in construction…… 81
Figure 36: The market for self-healing coatings and materials to 2027, Millions USD, in the construction sector, conservative and high estimates…………………………………………………………… 82
Figure 37: Self-healing fabrics……………………………………………………………………………………………………. 84
Figure 38: Schematic of the nanocapsule-based self-healing coatings………………………………………. 88

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