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The Global Market for Self-Healing Materials and Coatings to 2030

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Published February 2019, 80 pages

The continuous market drive for more durable materials with extended life times has stimulated the development of self-healing coating and materials.

Self-healing materials and coatings enabled by materials advances will greatly impact a wide range of markets, enabling autonomous internal healing for composites, coatings and surfaces. Their development is essential for reducing costly maintenance burdens and improving safety in construction, electronics, consumer products, oil and gas, wind energy, military, automotive and aerospace industries. The industry is at an early stage but products are commercially available.

This 85 page report highlights the latest innovations and products in the Self-Healing Coatings and Materials market, developed by large companies and start-ups. Report contents include:

  • Materials analysis: Materials used in self-healing, their properties, benefits of usage and applications (Materials covered include self-healing polyurethane clear coats, mechano-responsive polymers, click polymerization, shape memory materials, vascular networks, micro/nanocapsule-based systems and polyampholyte hydrogels).
  • Coatings analysis: Types of self-healing coatings under development.
  • Market analysis: Analysis of end user markets for self-healing coatings and materials:
    • Automotive
    • Aerospace
    • Electronics
    • Construction
    • Military
    • Biomedical
    • Textiles
    • Oil and gas
  • Market revenues forecasts: Detailed forecasts of the Self-Healing Materials and Coating sector by end user markets (revenues $ millions), to 2027.
  • Producer profiles: Self-Healing Materials and Coating producer profiles (Profiles of 33 producers and product developers). Companies profiled include Nippon Paint Industrial Coating Co. Ltd., Ilika, 3M, AkzoNobel, LG Electronics, Toray, Sensor Coating Systems Limited, Suprapolix B.V., Advanced Soft Materials, Cidetec, Henkel and Schlumberger.

 

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1    EXECUTIVE SUMMARY................................................................... 13

  • 1.1     Market opportunity for self-healing materials and coatings....................................................................... 13
  • 1.2     Global market revenues to 2027............................................................................................................ 15

 

2    RESEARCH METHODOLOGY......................................................... 18

  • 2.1     Report scope........................................................................................................................................ 18
  • 2.2     Market opportunity analysis................................................................................................................... 18

 

3    INTRODUCTION............................................................................... 21

  • 3.1     WHAT ARE SELF-HEALING MATERIALS?............................................................................................ 21
    • 3.1.1       Extrinsic self-healing.................................................................................................................... 22
      • 3.1.1.1    Capsule-based....................................................................................................................... 22
      • 3.1.1.2    Vascular self-healing............................................................................................................... 22
    • 3.1.2       Intrinsic self-healing..................................................................................................................... 22
    • 3.1.3       Healing volume............................................................................................................................ 23
  • 3.2     TYPES OF SELF-HEALING MATERIALS AND COATINGS.................................................................... 24
    • 3.2.1       Self-healing coatings.................................................................................................................... 25
      • 3.2.1.1    Anti-corrosion......................................................................................................................... 25
      • 3.2.1.2    Scratch repair......................................................................................................................... 25
    • 3.2.2       Self-healing polymer composites.................................................................................................. 25
    • 3.2.3       Self-healing metals...................................................................................................................... 26
      • 3.2.3.1    Metal matrix composites.......................................................................................................... 27
    • 3.2.4       Self-healing ceramics................................................................................................................... 27
    • 3.2.5       Self-healing nanomaterials........................................................................................................... 27
    • 3.2.6       Self-healing biomaterials.............................................................................................................. 28
    • 3.2.7       3d printing of self-healing materials............................................................................................... 28

 

4    SELF-HEALING MATERIALS AND COATINGS ANALYSIS........... 29

  • 4.1     POLYURETHANE CLEAR COATS........................................................................................................ 29
    • 4.1.1       Properties................................................................................................................................... 29
    • 4.1.2       Markets....................................................................................................................................... 29
  • 4.2     MICRO-/NANOCAPSULES................................................................................................................... 29
    • 4.2.1       Properties................................................................................................................................... 29
    • 4.2.2       Markets....................................................................................................................................... 30
  • 4.3     MICROVASCULAR NETWORKS........................................................................................................... 30
    • 4.3.1       Properties................................................................................................................................... 30
    • 4.3.2       Markets....................................................................................................................................... 31
  • 4.4     REVERSIBLE POLYMERS.................................................................................................................... 31
    • 4.4.1       Properties................................................................................................................................... 31
    • 4.4.2       Markets....................................................................................................................................... 31
  • 4.5     CLICK POLYMERIZATION.................................................................................................................... 31
    • 4.5.1       Properties................................................................................................................................... 31
    • 4.5.2       Markets....................................................................................................................................... 32
  • 4.6     CARBON NANOTUBES........................................................................................................................ 32
    • 4.6.1       Properties................................................................................................................................... 32
  • 4.7     GRAPHENE AND OTHER 2D MATERIALS............................................................................................ 34
    • 4.7.1       Properties................................................................................................................................... 34
  • 4.8     POLYAMPHOLYTE HYDROGELS......................................................................................................... 35
    • 4.8.1       Properties................................................................................................................................... 35
  • 4.9     SHAPE MEMORY................................................................................................................................. 36
    • 4.9.1       Properties................................................................................................................................... 36

 

5    MARKETS FOR SELF-HEALING MATERIALS AND COATINGS... 37

  • 5.1     AEROSPACE....................................................................................................................................... 39
    • 5.1.1       Market drivers............................................................................................................................. 39
    • 5.1.2       Applications................................................................................................................................. 39
      • 5.1.2.1    Self-healing composites........................................................................................................... 39
      • 5.1.2.2    Self-healing thermal interface materials.................................................................................... 40
    • 5.1.3       Commercial activity...................................................................................................................... 40
    • 5.1.4       Market opportunity....................................................................................................................... 40
  • 5.2     AUTOMOTIVE...................................................................................................................................... 42
    • 5.2.1       Market drivers............................................................................................................................. 42
    • 5.2.2       Applications................................................................................................................................. 42
      • 5.2.2.1    Self-healing glass.................................................................................................................... 42
      • 5.2.2.2    Self-healing coatings for scratch repair..................................................................................... 42
      • 5.2.2.3    Self-healing composites........................................................................................................... 43
      • 5.2.2.4    Self-healing tires..................................................................................................................... 44
    • 5.2.3       Commercial activity...................................................................................................................... 44
    • 5.2.4       Market opportunity....................................................................................................................... 45
  • 5.3     ELECTRONICS.................................................................................................................................... 46
    • 5.3.1       Market drivers............................................................................................................................. 46
    • 5.3.2       Applications................................................................................................................................. 46
      • 5.3.2.1    Self-healing consumer electronic device coatings...................................................................... 47
      • 5.3.2.2    Flexible insulators................................................................................................................... 48
      • 5.3.2.3    Self-healing flexible and stretchable wearables......................................................................... 48
      • 5.3.2.4    Self-healing soft robotics......................................................................................................... 49
    • 5.3.3       Commercial activity...................................................................................................................... 49
    • 5.3.4       Market opportunity....................................................................................................................... 50
  • 5.4     ENERGY.............................................................................................................................................. 51
    • 5.4.1       Applications................................................................................................................................. 51
      • 5.4.1.1    Self-healing batteries............................................................................................................... 51
      • 5.4.1.2    Gas turbine coatings............................................................................................................... 51
      • 5.4.1.3    Wind energy........................................................................................................................... 52
      • 5.4.1.4    Solar panels........................................................................................................................... 52
    • 5.4.2       Commercial activity...................................................................................................................... 53
    • 5.4.3       Market opportunity....................................................................................................................... 53
  • 5.5     ELASTOMERS..................................................................................................................................... 55
    • 5.5.1       Market drivers............................................................................................................................. 55
    • 5.5.2       Applications................................................................................................................................. 55
      • 5.5.2.1    Self-healing elastomers........................................................................................................... 55
    • 5.5.3       Commercial activity...................................................................................................................... 56
    • 5.5.4       Market opportunity....................................................................................................................... 56
  • 5.6     CONSTRUCTION................................................................................................................................. 58
    • 5.6.1       Market drivers............................................................................................................................. 58
    • 5.6.2       Applications................................................................................................................................. 58
      • 5.6.2.1    Self-healing concrete............................................................................................................... 58
      • 5.6.2.2    Self-healing road surfaces....................................................................................................... 60
    • 5.6.3       Commercial activity...................................................................................................................... 60
    • 5.6.4       Market opportunity....................................................................................................................... 61
  • 5.7     OTHER MARKETS............................................................................................................................... 62
  • 5.7.1       LIFE AND HEALTH SCIENCES.................................................................................................... 62
    • 5.7.1.1    Applications............................................................................................................................ 62
  • 5.7.2       TEXTILES................................................................................................................................... 63
    • 5.7.2.1    Applications............................................................................................................................ 63
  • 5.7.3       MILITARY................................................................................................................................... 63
    • 5.7.3.1    Applications............................................................................................................................ 63
  • 5.7.4       OIL AND GAS............................................................................................................................. 64
    • 5.7.4.1    Applications............................................................................................................................ 65
  • 5.7.5       MARINE...................................................................................................................................... 65
    • 5.7.5.1    Applications............................................................................................................................ 65
    • 5.7.5.2    Commercial activity................................................................................................................. 66

 

6    SELF-HEALING COMPANY PROFILES.......................................... 68 (33 company profiles)

 

7    REFERENCES.................................................................................. 82

 

Tables

  • Table 1: The market for self-healing coatings and materials to 2027, Millions USD, total, conservative and high estimates..................................................................................................................................................... 15
  • Table 2: Types of self-healing coatings and materials............................................................................................ 23
  • Table 3: Comparative properties of self-healing materials...................................................................................... 24
  • Table 4: Properties of self-healing polymers.......................................................................................................... 26
  • Table 5: Recent research in self-healing metals.................................................................................................... 26
  • Table 6: Types of self-healing nanomaterials........................................................................................................ 28
  • Table 7: Companies producing polyurethane clear coat products for self-healing..................................................... 29
  • Table 8: Properties of graphene........................................................................................................................... 34
  • Table 9: Self-healing materials and coatings markets and applications................................................................... 38
  • Table 10: Market drivers for self-healing materials in aerospace............................................................................. 39
  • Table 11: Commercial activity in self-healing aerospace applications...................................................................... 40
  • Table 12: The market for self-healing coatings and materials to 2027, Millions USD, in the aerospace sector, conservative and high estimates.................................................................................................................... 42
  • Table 13: Market drivers for self-healing materials in the automotive sector............................................................ 43
  • Table 14: Commercial activity in self-healing automotive applications..................................................................... 45
  • Table 15: The market for self-healing coatings and materials to 2027, Millions USD, in the automotive sector, conservative and high estimates.................................................................................................................... 47
  • Table 16: Market drivers for self-healing materials in electronics............................................................................ 48
  • Table 17: Commercial activity in self-healing energy applications........................................................................... 51
  • Table 18: The market for self-healing coatings and materials to 2027, Millions USD, in the electronics sector, conservative and high estimates.................................................................................................................... 53
  • Table 19: Commercial activity in self-healing energy applications........................................................................... 55
  • Table 20: The market for self-healing coatings and materials to 2027, Millions USD, in the energy sector, conservative and high estimates....................................................................................................................................... 57
  • Table 21: Market drivers for self-healing materials in elastomers............................................................................ 57
  • Table 22: Types of self-healing elastomers........................................................................................................... 57
  • Table 23: Commercial activity in self-healing elastomers........................................................................................ 59
  • Table 24: The market for self-healing coatings and materials to 2027, Millions USD, in the elastomers sector, conservative and high estimates.................................................................................................................... 60
  • Table 25: Market drivers for self-healing materials in construction.......................................................................... 61
  • Table 26: Types of self-healing concrete............................................................................................................... 62
  • Table 27: Commercial activity in self-healing construction applications................................................................... 63
  • Table 28: The market for self-healing coatings and materials to 2027, Millions USD, in the construction sector, conservative and high estimates.................................................................................................................... 65
  • Table 29: Market drivers for self-healing materials in the oil and gas....................................................................... 67
  • Table 30: Commercial activity in self-healing marine applications........................................................................... 69

 

Figures

  • Figure 1: Opportunity analysis matrix for self-healing coatings and materials........................................................... 12
  • Figure 2: The market for self-healing coatings and materials to 2027, Millions USD, total, conservative and high estimates..................................................................................................................................................... 15
  • Figure 3: The global market for self-healing coatings and materials to 2027, Millions USD, by market, conservative estimate....................................................................................................................................................... 16
  • Figure 4: The global market for self-healing coatings and materials to 2027, Millions USD, by market, high estimate. 17
  • Figure 5: Schematic of self-healing polymers. Capsule based (a), vascular (b), and intrinsic (c) schemes for self-healing materials.  Red and blue colours indicate chemical species which react (purple) to heal damage....................... 20
  • Figure 6: Stages of self-healing mechanism.......................................................................................................... 21
  • Figure 7: Self-healing mechanism in vascular self-healing systems........................................................................ 22
  • Figure 8: Comparison of self-healing systems....................................................................................................... 23
  • Figure 9: Self-healing mechanism of polymers...................................................................................................... 26
  • Figure 10: Schematic of the self-healing concept using microcapsules with a healing agent inside........................... 30
  • Figure 11: Schematic of single-walled carbon nanotube......................................................................................... 33
  • Figure 12: Microspheres incorporating self-healing materials................................................................................. 37
  • Figure 13: Flow of self-healing materials into the crack site.................................................................................... 38
  • Figure 14: Opportunity analysis matrix for self-healing coatings and materials in the aerospace sector..................... 41
  • Figure 15: The market for self-healing coatings and materials to 2027, Millions USD, in the aerospace sector, conservative and high estimates.................................................................................................................... 42
  • Figure 16: Nissan Scratch Shield......................................................................................................................... 44
  • Figure 17: Lamborghini self-healing sports-car...................................................................................................... 45
  • Figure 18: Self-healing tires................................................................................................................................. 45
  • Figure 19: Opportunity analysis matrix for self-healing coatings and materials in the automotive sector.................... 46
  • Figure 20: The market for self-healing coatings and materials to 2027, Millions USD, in the automotive sector, conservative and high estimates.................................................................................................................... 47
  • Figure 21: Self-healing dielectric material for wearable electronics......................................................................... 49
  • Figure 22: Self-healing patent schematic.............................................................................................................. 49
  • Figure 23: Self-healing coating on glass............................................................................................................... 50
  • Figure 24: Self-healing glass developed at the University of Tokyo......................................................................... 50
  • Figure 25: Opportunity analysis matrix for self-healing coatings and materials in electronics.................................... 52
  • Figure 26: The market for self-healing coatings and materials to 2027, Millions USD, in the electronics sector, conservative and high estimates.................................................................................................................... 53
  • Figure 27: Schematic of self-healing solar cell....................................................................................................... 55
  • Figure 28: Opportunity analysis matrix for self-healing coatings and materials in energy.......................................... 56
  • Figure 29: The market for self-healing coatings and materials to 2027, Millions USD, in the energy sector, conservative and high estimates....................................................................................................................................... 57
  • Figure 30: Self-healing rubber.............................................................................................................................. 58
  • Figure 31: SeRM elastomers................................................................................................................................ 58
  • Figure 32: Opportunity analysis matrix for self-healing coatings and materials in elastomers.................................... 59
  • Figure 33: The market for self-healing coatings and materials to 2027, Millions USD, in the elastomers sector, conservative and high estimates.................................................................................................................... 60
  • Figure 34: Self-healing bacteria crack filler for concrete......................................................................................... 62
  • Figure 35: Self-healing concrete........................................................................................................................... 62
  • Figure 36: Opportunity analysis matrix for self-healing coatings and materials in construction.................................. 64
  • Figure 37: The market for self-healing coatings and materials to 2027, Millions USD, in the construction sector, conservative and high estimates.................................................................................................................... 64
  • Figure 38: Self-healing fabrics.............................................................................................................................. 66
  • Figure 39: Schematic of the nanocapsule-based self-healing coatings.................................................................... 69
  • Figure 40: Self-healing mechanism of SmartCorr coating....................................................................................... 77
  • Figure 41: Wizard gel organ model....................................................................................................................... 83
  • Figure 42: Wizard Gel Film/Sheet......................................................................................................................... 84

 

 

 

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