Published August 2021 | 251 pages, 55 tables, 101 figures | Table of contents
An updated version of this report is available here
There are global concerns regarding the use of non-renewable materials in manufacturing, and increasing environmental legislation. There is pressure, both consumer and regulatory, for products that are more environmentally friendly and reduce dependence on fossil fuels. As a result, the use of natural fibers in products and composites will continue to grow as major contributors towards a biobased economy.
Fibers derived from bio-based sources such as plant-based (ligno) cellulosics and animal-based protein are termed natural fibers. This includes natural cellulosic fibers such as cotton, jute, sisal, coir, flax, hemp, abaca, ramie, etc.) and protein-based fibers such as wool and silk.
They possess advantages over synthetic fibres including widespread availability, low cost, low density, acceptable modulus-weight ratio, high acoustic damping, low manufacturing energy consumption, low carbon footprint and biodegradability.
Report contents include:
- Market drivers for natural fibers.
- Market trends.
- Global revenues for natural fibers 2021-2031, by fiber types, market and region.
- Technology challenges.
- Covid-19 market impact.
- Analysis of types of natural fibers including plant fibers, animal fibers including alternative leather, wool, silk fiber and down and polysaccharides.
- Markets for natural fibers, including composites, aerospace, automotive, construction & building, sports & leisure, textiles, consumer products and packaging.
- Profiles of 143 natural fiber companies. Companies profiled include Ananas Anam, BASF, Bast Fiber Technologies Inc., Kelheim Fibres GmbH, BComp, Circular Systems, Evrnu, Natural Fiber Welding, Icytos and many more.
1 AIMS AND OBJECTIVES OF THE STUDY 20
2 RESEARCH METHODOLOGY 21
3 EXECUTIVE SUMMARY 22
- 3.1 What are natural fibers? 22
- 3.2 Benefits of natural fibers over synthetic 25
- 3.3 Markets and applications for natural fibers 26
- 3.4 Market drivers for natural fibers 28
- 3.5 Challenges 29
- 3.6 Covid-19 impact 30
4 NATURAL FIBER TYPES 31
- 4.1 Manufacturing method, matrix materials and applications of natural fibers 32
- 4.2 Advantages of natural fibers 33
- 4.3 Plants (cellulose, lignocellulose) 34
- 4.3.1 Seed fibers 34
- 4.3.1.1 Cotton 34
- 4.3.1.2 Kapok 35
- 4.3.1.3 Luffa 36
- 4.3.2 Bast fibers 38
- 4.3.2.1 Jute 38
- 4.3.2.2 Hemp 40
- 4.3.2.3 Flax 41
- 4.3.2.4 Ramie 43
- 4.3.2.5 Kenaf 44
- 4.3.3 Leaf fibers 46
- 4.3.3.1 Sisal 46
- 4.3.3.2 Abaca 47
- 4.3.4 Fruit fibers 49
- 4.3.4.1 Coir 49
- 4.3.4.2 Banana 50
- 4.3.4.3 Pineapple 52
- 4.3.5 Stalk fibers from agricultural residues 53
- 4.3.5.1 Rice fiber 53
- 4.3.5.2 Corn 53
- 4.3.6 Cane, grasses and reed 54
- 4.3.6.1 Switch grass 54
- 4.3.6.2 Sugarcane (agricultural residues) 55
- 4.3.6.3 Bamboo 56
- 4.3.6.4 Fresh grass (green biorefinery) 57
- 4.3.7 Modified natural polymers 57
- 4.3.7.1 Mycelium 57
- 4.3.7.2 Chitosan 60
- 4.3.7.3 Alginate 60
- 4.3.1 Seed fibers 34
- 4.4 Animal (fibrous protein) 62
- 4.4.1 Wool 62
- 4.4.1.1 Alternative wool materials 63
- 4.4.2 Silk fiber 63
- 4.4.2.1 Alternative silk materials 64
- 4.4.3 Leather 64
- 4.4.3.1 Alternative leather materials 65
- 4.4.4 Down 66
- 4.4.4.1 Alternative down materials 66
- 4.4.1 Wool 62
- 4.5 Polysaccharides 67
- 4.5.1 Microfibrillated cellulose (MFC) 67
- 4.5.1.1 Market analysis 67
- 4.5.1.2 Producers 68
- 4.5.2 Cellulose nanocrystals 68
- 4.5.2.1 Market analysis 68
- 4.5.2.2 Producers 70
- 4.5.3 Cellulose nanofibers 70
- 4.5.3.1 Market analysis 70
- 4.5.3.2 Producers 72
- 4.5.1 Microfibrillated cellulose (MFC) 67
5 MARKETS FOR NATURAL FIBERS 73
- 5.1 Composites 73
- 5.1.1 Applications 73
- 5.1.2 Natural fiber injection moulding compounds 75
- 5.1.2.1 Properties 75
- 5.1.2.2 Applications 75
- 5.1.3 Non-woven natural fiber mat composites 76
- 5.1.3.1 Automotive 76
- 5.1.3.2 Applications 76
- 5.1.4 Aligned natural fiber-reinforced composites 77
- 5.1.5 Natural fiber biobased polymer compounds 77
- 5.1.6 Natural fiber biobased polymer non-woven mats 78
- 5.1.6.1 Flax 78
- 5.1.6.2 Kenaf 78
- 5.1.7 Natural fiber thermoset bioresin composites 79
- 5.2 Aerospace 79
- 5.2.1 Market overview 79
- 5.3 Automotive 80
- 5.3.1 Market overview 80
- 5.3.2 Applications of natural fibers 84
- 5.4 Building/construction 85
- 5.4.1 Market overview 85
- 5.4.2 Applications of natural fibers 85
- 5.5 Sports and leisure 86
- 5.5.1 Market overview 86
- 5.6 Textiles 87
- 5.6.1 Market overview 87
- 5.6.2 Consumer apparel 88
- 5.6.3 Geotextiles 89
- 5.7 Packaging 89
- 5.7.1 Market overview 90
6 GLOBAL NATURAL FIBERS MARKET 92
- 6.1 Overall global fibers market 92
- 6.2 Plant-based fiber production 94
- 6.3 Animal-based natural fiber production 95
7 NATURAL FIBER PRODUCERS AND PRODUCT DEVELOPER PROFILES 96 (143 COMPANY PROFILES)
8 REFERENCES 251
TABLES
- Table 1. Types of natural fibers. 22
- Table 2. Markets and applications for natural fibers. 26
- Table 3. Market drivers for natural fibers. 28
- Table 4. Application, manufacturing method, and matrix materials of natural fibers. 32
- Table 5. Typical properties of natural fibers. 33
- Table 6. Overview of cotton fibers-description, properties, drawbacks and applications. 34
- Table 7. Overview of kapok fibers-description, properties, drawbacks and applications. 35
- Table 8. Overview of luffa fibers-description, properties, drawbacks and applications. 36
- Table 9. Overview of jute fibers-description, properties, drawbacks and applications. 38
- Table 10. Overview of hemp fibers-description, properties, drawbacks and applications. 40
- Table 11. Overview of flax fibers-description, properties, drawbacks and applications. 41
- Table 12. Overview of ramie fibers- description, properties, drawbacks and applications. 43
- Table 13. Overview of kenaf fibers-description, properties, drawbacks and applications. 44
- Table 14. Overview of sisal fibers-description, properties, drawbacks and applications. 46
- Table 15. Overview of abaca fibers-description, properties, drawbacks and applications. 47
- Table 16. Overview of coir fibers-description, properties, drawbacks and applications. 49
- Table 17. Overview of banana fibers-description, properties, drawbacks and applications. 50
- Table 18. Overview of pineapple fibers-description, properties, drawbacks and applications. 52
- Table 19. Overview of rice fibers-description, properties, drawbacks and applications. 53
- Table 20. Overview of corn fibers-description, properties, drawbacks and applications. 53
- Table 21. Overview of switch grass fibers-description, properties and applications. 54
- Table 22. Overview of sugarcane fibers-description, properties, drawbacks and application and market size. 55
- Table 23. Overview of bamboo fibers-description, properties, drawbacks and applications. 56
- Table 24. Overview of mycelium fibers-description, properties, drawbacks and applications. 59
- Table 25. Overview of chitosan fibers-description, properties, drawbacks and applications. 60
- Table 26. Overview of alginate-description, properties, application and market size. 60
- Table 27. Overview of wool fibers-description, properties, drawbacks and applications. 62
- Table 28. Alternative wool materials producers. 63
- Table 29. Overview of silk fibers-description, properties, application and market size. 63
- Table 30. Alternative silk materials producers. 64
- Table 31. Alternative leather materials producers. 65
- Table 32. Alternative down materials producers. 66
- Table 33. Microfibrillated cellulose (MFC) market analysis. 67
- Table 34. Leading MFC producers and capacities. 68
- Table 35. Cellulose nanocrystals analysis. 68
- Table 36. Cellulose nanocrystal production capacities and production process, by producer. 70
- Table 37. Cellulose nanofibers market analysis. 70
- Table 38. CNF production capacities and production process, by producer. 72
- Table 39. Applications of natural fiber composites. 73
- Table 40. Typical properties of short natural fiber-thermoplastic composites. 75
- Table 41. Properties of non-woven natural fiber mat composites. 76
- Table 42. Properties of aligned natural fiber composites. 77
- Table 43. Properties of natural fiber-bio-based polymer compounds. 78
- Table 44. Properties of natural fiber-bio-based polymer non-woven mats. 78
- Table 45. Natural fibers in the aerospace sector-market drivers, applications and challenges for NF use. 79
- Table 46. Natural fiber-reinforced polymer composite in the automotive market. 81
- Table 47. Natural fibers in the aerospace sector- market drivers, applications and challenges for NF use. 82
- Table 48. Applications of natural fibers in the automotive industry. 84
- Table 49. Natural fibers in the building/construction sector- market drivers, applications and challenges for NF use. 85
- Table 50. Applications of natural fibers in the building/construction sector. 85
- Table 51. Natural fibers in the sports and leisure sector-market drivers, applications and challenges for NF use. 86
- Table 52. Natural fibers in the textiles sector- market drivers, applications and challenges for NF use. 87
- Table 53. Natural fibers in the packaging sector-market drivers, applications and challenges for NF use. 90
- Table 54. Granbio Nanocellulose Processes. 159
- Table 55. Oji Holdings CNF products. 205
FIGURES
- Figure 1. Types of natural fibers. 31
- Figure 2. Cotton production volume 2018-2030 (Million MT). 35
- Figure 3. Kapok production volume 2018-2030 (MT). 36
- Figure 4. Luffa cylindrica fiber. 37
- Figure 5. Jute production volume 2018-2030 (Million MT). 39
- Figure 6. Hemp fiber production volume 2018-2030 (Million MT). 41
- Figure 7. Flax fiber production volume 2018-2030 (MT). 43
- Figure 8. Ramie fiber production volume 2018-2030 (MT). 44
- Figure 9. Kenaf fiber production volume 2018-2030 (MT). 45
- Figure 10. Sisal fiber production volume 2018-2030 (MT). 47
- Figure 11. Abaca fiber production volume 2018-2030 (MT). 48
- Figure 12. Coir fiber production volume 2018-2030 (MILLION MT). 50
- Figure 13. Banana fiber production volume 2018-2030 (MT). 51
- Figure 14. Pineapple fiber. 53
- Figure 15. Bamboo fiber production volume 2018-2030 (MILLION MT). 57
- Figure 16. Typical structure of mycelium-based foam. 58
- Figure 17. Commercial mycelium composite construction materials. 59
- Figure 18. BLOOM masterbatch from Algix. 61
- Figure 19. Hemp fibers combined with PP in car door panel. 79
- Figure 20. Car door produced from Hemp fiber. 80
- Figure 21. Mercedes-Benz components containing natural fibers. 81
- Figure 22. AlgiKicks sneaker, made with the Algiknit biopolymer gel. 88
- Figure 23. Coir mats for erosion control. 89
- Figure 24. Global fiber production in 2019, by fiber type, million MT and %. 92
- Figure 25. Global fiber production (million MT) to 2020-2030. 93
- Figure 26. Plant-based fiber production 2018-2030, by fiber type, MT. 95
- Figure 27. Animal based fiber production 2018-2030, by fiber type, million MT. 95
- Figure 28. Pluumo. 98
- Figure 29. Algiknit yarn. 101
- Figure 30. Amadou leather shoes. 102
- Figure 31. Anpoly cellulose nanofiber hydrogel. 105
- Figure 32. MEDICELLU™. 105
- Figure 33. Asahi Kasei CNF fabric sheet. 107
- Figure 34. Properties of Asahi Kasei cellulose nanofiber nonwoven fabric. 107
- Figure 35. CNF nonwoven fabric. 108
- Figure 36. Roof frame made of natural fiber. 111
- Figure 37. Beyond Leather Materials product. 114
- Figure 38. Natural fibres racing seat. 119
- Figure 39. Cellugy materials. 125
- Figure 40. nanoforest-S. 129
- Figure 41. nanoforest-PDP. 129
- Figure 42. nanoforest-MB. 129
- Figure 37. CuanSave film. 133
- Figure 43. Celish. 134
- Figure 44. Trunk lid incorporating CNF. 135
- Figure 45. ELLEX products. 137
- Figure 46. CNF-reinforced PP compounds. 137
- Figure 47. Kirekira! toilet wipes. 138
- Figure 48. Color CNF. 139
- Figure 49. Rheocrysta spray. 143
- Figure 50. DKS CNF products. 143
- Figure 51. Mushroom leather. 147
- Figure 52. CNF based on citrus peel. 148
- Figure 53. Citrus cellulose nanofiber. 148
- Figure 54. Filler Bank CNC products. 152
- Figure 55. Fibers on kapok tree and after processing. 153
- Figure 56. Cellulose Nanofiber (CNF) composite with polyethylene (PE). 155
- Figure 57. CNF products from Furukawa Electric. 156
- Figure 58. Cutlery samples (spoon, knife, fork) made of nano cellulose and biodegradable plastic composite materials. 161
- Figure 59. Non-aqueous CNF dispersion "Senaf" (Photo shows 5% of plasticizer). 162
- Figure 60. CNF gel. 164
- Figure 61. Block nanocellulose material. 164
- Figure 62. CNF products developed by Hokuetsu. 165
- Figure 63. Marine leather products. 166
- Figure 64. Dual Graft System. 169
- Figure 65. Engine cover utilizing Kao CNF composite resins. 170
- Figure 66. Acrylic resin blended with modified CNF (fluid) and its molded product (transparent film), and image obtained with AFM (CNF 10wt% blended). 171
- Figure 67. Kami Shoji CNF products. 172
- Figure 68. 0.3% aqueous dispersion of sulfated esterified CNF and dried transparent film (front side). 174
- Figure 69. BioFlex process. 180
- Figure 70. Chitin nanofiber product. 183
- Figure 71. Marusumi Paper cellulose nanofiber products. 185
- Figure 72. FibriMa cellulose nanofiber powder. 186
- Figure 73. Cellulomix production process. 187
- Figure 74. Nanobase versus conventional products. 188
- Figure 75. MOGU-Wave panels. 190
- Figure 76. CNF slurries. 191
- Figure 77. Range of CNF products. 192
- Figure 78. Reishi. 194
- Figure 79. Nippon Paper Industries’ adult diapers. 200
- Figure 80. Leather made from leaves. 201
- Figure 81. Nike shoe with beLEAF™. 202
- Figure 82. CNF clear sheets. 205
- Figure 83. Oji Holdings CNF polycarbonate product. 207
- Figure 84. XCNF. 212
- Figure 85. CNF insulation flat plates. 215
- Figure 86. Manufacturing process for STARCEL. 218
- Figure 87. Lyocell process. 220
- Figure 88. North Face Spiber Moon Parka. 223
- Figure 89. Spider silk production. 224
- Figure 90. 2 wt.% CNF suspension. 227
- Figure 91. BiNFi-s Dry Powder. 228
- Figure 92. BiNFi-s Dry Powder and Propylene (PP) Complex Pellet. 228
- Figure 93. Silk nanofiber (right) and cocoon of raw material. 229
- Figure 94. Sulapac cosmetics containers. 231
- Figure 95. Comparison of weight reduction effect using CNF. 235
- Figure 96. CNF resin products. 238
- Figure 97. Vegea production process. 240
- Figure 98. HefCel-coated wood (left) and untreated wood (right) after 30 seconds flame test. 243
- Figure 99. Bio-based barrier bags prepared from Tempo-CNF coated bio-HDPE film. 244
- Figure 100. Worn Again products. 247
- Figure 101. Zelfo Technology GmbH CNF production process. 249
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