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- Published: February 2025
- Pages: 272
- Tables: 75
- Figures: 84
Effective thermal interface materials are becoming increasingly critical across industries as electronic devices and systems grow smaller, faster, and more power-dense. From electric vehicle power electronics and renewable energy inverters to advanced semiconductors and data center servers, managing thermal interfaces efficiently is essential for optimal performance, device reliability, and system longevity. Companies are facing rising pressure to adopt cutting-edge thermal interface solutions that address growing thermal resistance challenges while balancing thermal conductivity, cost-effectiveness, and environmental sustainability. In response, materials scientists and manufacturers are developing advanced thermal interface materials - including novel phase-change formulations, next-generation composite materials incorporating carbon nanotubes and graphene, thermally conductive ceramics, and liquid metal interfaces. These innovations aim to push the boundaries of thermal conductivity while maintaining critical properties like conformability, reliability, and ease of application. The focus is on developing TIMs that can handle higher heat fluxes, reduce thermal resistance, and maintain performance over extended operating cycles.
The demand for enhanced thermal interface materials is being driven by several key trends: the transition to wide bandgap semiconductors in power electronics, increasing processor densities in computing applications, and the growing adoption of electric vehicles. These applications require TIMs capable of managing higher operating temperatures while providing consistent performance under challenging environmental conditions. As devices continue to evolve, thermal interface materials play an increasingly vital role in enabling next-generation electronics and power systems.
The thermal interface materials (TIM) market demonstrates robust growth driven by increasing demands across multiple sectors including electronics, automotive, medical devices, and industrial applications. Traditional materials continue to dominate the market, with thermal greases and gap fillers representing approximately 45-50% of current applications. However, advanced materials including phase change compounds, graphene-enhanced products, and novel composites are gaining significant market share, particularly in high-performance applications. The liquid metal segment, while smaller, shows rapid growth in premium applications where thermal performance is critical.
The Global Thermal Interface Materials Market 2025-2035 analyzes the global thermal interface materials (TIMs) industry, providing detailed insights into market trends, technological developments, and growth opportunities from 2025 to 2035. The report examines the crucial role of thermal interface materials in managing heat dissipation across various industries, including consumer electronics, electric vehicles, data centers, aerospace & defense, and emerging technology sectors. The study provides in-depth analysis of various TIM types, including thermal greases, gap fillers, phase change materials, metal-based TIMs, and emerging technologies such as graphene-enhanced compounds and carbon nanotubes. A detailed examination of material properties, performance characteristics, and application-specific requirements offers valuable insights for industry stakeholders.
Report contents include:
- Key market segments covered include consumer electronics, where increasing device miniaturization drives demand for advanced thermal management solutions; electric vehicles, where battery thermal management and power electronics create new opportunities; and data centers, where growing computing demands necessitate improved cooling solutions.
- Emerging applications in 5G infrastructure, ADAS sensors, and medical electronics.
- Carbon-based TIMs, metamaterials, and self-healing compounds.
- Supply chain analysis
- Price analysis of both raw materials and finished products.
- Market forecasts for all major segments, with detailed breakdowns by material type, application, and geographic region. The analysis includes market size projections, growth rates, and emerging opportunities across different end-use sectors.
- Detailed profiles of 111 companies active in the thermal interface materials market, from established global manufacturers to innovative technology startups. Each profile includes company overview, product portfolio, technological capabilities, and strategic developments. Companies profiled include 3M, ADA Technologies, AI Technology Inc., Aismalibar S.A., Alpha Assembly, AOK Technologies, AOS Thermal Compounds LLC, Arkema, Arieca Inc., ATP Adhesive Systems AG, Aztrong Inc., Bando Chemical Industries Ltd., BestGraphene, BNNano, BNNT LLC, Boyd Corporation, BYK, Cambridge Nanotherm, Carbice Corp., Carbon Waters, Carbodeon Ltd. Oy, CondAlign AS, Denka Company Limited, Detakta Isolier- und Messtechnik GmbH & Co. KG, Dexerials Corporation, Deyang Carbonene Technology, Dow Corning, Dupont (Laird Performance Materials), Dymax Corporation, Dynex Semiconductor (CRRC), ELANTAS Europe GmbH, Elkem Silcones, Enerdyne Thermal Solutions Inc., Epoxies Etc., First Graphene Ltd, Fujipoly, Fujitsu Laboratories, GCS Thermal, GLPOLY, Global Graphene Group, Goodfellow Corporation, Graphmatech AB, GuangDong KingBali New Material Co. Ltd., HALA Contec GmbH & Co. KG, Hamamatsu Carbonics Corporation, H.B. Fuller Company, Henkel AG & Co. KGAA, Hitek Electronic Materials, Honeywell, Hongfucheng New Materials, Huber Martinswerk, HyMet Thermal Interfaces SIA, Indium Corporation, Inkron, KB Element, Kerafol Keramische Folien GmbH & Co. KG, Kitagawa, KULR Technology Group Inc., Kyocera, Leader Tech Inc., LiSAT, LiquidCool Solutions, Liquid Wire Inc., MacDermid Alpha, MG Chemicals Ltd, Minoru Co. Ltd., Mithras Technology AG, Molecular Rebar Design LLC, Momentive Performance Materials, Morion NanoTech, Nanoramic Laboratories, Nano Tim, NeoGraf Solutions LLC, Nitronix, Nolato Silikonteknik, NovoLinc and more.
- Technical specifications and performance metrics for various TIM types, enabling comparison of different solutions for specific applications.
1 INTRODUCTION 18
- 1.1 Thermal management-active and passive 18
- 1.2 What are thermal interface materials (TIMs)? 18
- 1.2.1 Types 20
- 1.2.2 Thermal conductivity 21
- 1.3 Comparative properties of TIMs 22
- 1.4 Differences between thermal pads and grease 23
- 1.5 Advantages and disadvantages of TIMs, by type 24
- 1.6 Performance 26
- 1.7 Prices 27
- 1.8 Emerging Technologies in TIMs 28
- 1.9 Supply Chain for TIMs 28
- 1.10 Raw Material Analysis and Pricing 29
- 1.11 Environmental Regulations and Sustainability 30
2 MATERIALS 31
- 2.1 Advanced and Multi-Functional TIMs 32
- 2.2 TIM fillers 32
- 2.2.1 Trends 33
- 2.2.2 Pros and Cons 34
- 2.2.3 Thermal Conductivity 34
- 2.2.4 Spherical Alumina 35
- 2.2.5 Alumina Fillers 35
- 2.2.6 Boron nitride (BN) 36
- 2.2.7 Filler and polymer TIMs 38
- 2.2.8 Filler Sizes 39
- 2.3 Thermal greases and pastes 40
- 2.3.1 Overview and properties 40
- 2.3.2 SWOT analysis 44
- 2.4 Thermal gap pads 45
- 2.4.1 Overview and properties 45
- 2.4.2 SWOT analysis 46
- 2.5 Thermal gap fillers 47
- 2.5.1 Overview and properties 47
- 2.5.2 SWOT analysis 48
- 2.6 Potting compounds/encapsulants 49
- 2.6.1 Overview and properties 49
- 2.6.2 SWOT analysis 51
- 2.7 Adhesive Tapes 52
- 2.7.1 Overview and properties 52
- 2.7.2 SWOT analysis 54
- 2.8 Phase Change Materials 55
- 2.8.1 Overview and properties 56
- 2.8.2 Types 57
- 2.8.2.1 Organic/biobased phase change materials 58
- 2.8.2.1.1 Advantages and disadvantages 58
- 2.8.2.1.2 Paraffin wax 59
- 2.8.2.1.3 Non-Paraffins/Bio-based 59
- 2.8.2.2 Inorganic phase change materials 60
- 2.8.2.2.1 Salt hydrates 60
- 2.8.2.2.1.1 Advantages and disadvantages 61
- 2.8.2.2.2 Metal and metal alloy PCMs (High-temperature) 61
- 2.8.2.2.1 Salt hydrates 60
- 2.8.2.3 Eutectic mixtures 61
- 2.8.2.4 Encapsulation of PCMs 62
- 2.8.2.4.1 Macroencapsulation 62
- 2.8.2.4.2 Micro/nanoencapsulation 62
- 2.8.2.5 Nanomaterial phase change materials 63
- 2.8.2.1 Organic/biobased phase change materials 58
- 2.8.3 Thermal energy storage (TES) 63
- 2.8.3.1 Sensible heat storage 63
- 2.8.3.2 Latent heat storage 64
- 2.8.4 Application in TIMs 64
- 2.8.4.1 Thermal pads 65
- 2.8.4.2 Low Melting Alloys (LMAs) 66
- 2.8.5 SWOT analysis 66
- 2.9 Metal-based TIMs 67
- 2.9.1 Overview 67
- 2.9.2 Solders and low melting temperature alloy TIMs 68
- 2.9.2.1 Solder TIM1 69
- 2.9.2.2 Sintering 71
- 2.9.3 Liquid metals 72
- 2.9.4 Solid liquid hybrid (SLH) metals 73
- 2.9.4.1 Hybrid liquid metal pastes 73
- 2.9.4.2 SLH created during chip assembly (m2TIMs) 74
- 2.9.4.3 Die-attach materials 75
- 2.9.4.3.1 Solder Alloys and Conductive Adhesives 77
- 2.9.4.3.2 Silver-Sintered Paste 79
- 2.9.4.3.3 Copper (Cu) sintered TIMs 80
- 2.9.4.3.3.1 TIM1 - Sintered Copper 80
- 2.9.4.3.3.2 Cu Sinter Materials 80
- 2.9.4.3.4 Sintered Copper Die-Bonding Paste 82
- 2.9.4.3.5 Graphene Enhanced Sintered Copper TIMs 83
- 2.9.5 SWOT analysis 84
- 2.10 Carbon-based TIMs 85
- 2.10.1 Carbon nanotube (CNT) TIM Fabrication 85
- 2.10.2 Multi-walled nanotubes (MWCNT) 85
- 2.10.2.1 Properties 86
- 2.10.2.2 Application as thermal interface materials 87
- 2.10.3 Single-walled carbon nanotubes (SWCNTs) 87
- 2.10.3.1 Properties 88
- 2.10.3.2 Application as thermal interface materials 90
- 2.10.4 Vertically aligned CNTs (VACNTs) 90
- 2.10.4.1 Properties 90
- 2.10.4.2 Applications 90
- 2.10.4.3 Application as thermal interface materials 91
- 2.10.5 BN nanotubes (BNNT) and nanosheets (BNNS) 92
- 2.10.5.1 Properties 92
- 2.10.5.2 Application as thermal interface materials 92
- 2.10.6 Graphene 93
- 2.10.6.1 Properties 93
- 2.10.6.2 Application as thermal interface materials 95
- 2.10.6.2.1 Graphene fillers 95
- 2.10.6.2.2 Graphene foam 95
- 2.10.6.2.3 Graphene aerogel 95
- 2.10.6.2.4 Graphene Heat Spreaders 96
- 2.10.6.2.5 Graphene in Thermal Interface Pads 96
- 2.10.7 Nanodiamonds 96
- 2.10.7.1 Properties 96
- 2.10.7.2 Application as thermal interface materials 98
- 2.10.8 Graphite 98
- 2.10.8.1 Properties 98
- 2.10.8.2 Natural graphite 98
- 2.10.8.2.1 Classification 99
- 2.10.8.2.2 Processing 100
- 2.10.8.2.3 Flake 100
- 2.10.8.2.3.1 Grades 101
- 2.10.8.2.3.2 Applications 101
- 2.10.8.3 Synthetic graphite 103
- 2.10.8.3.1 Classification 103
- 2.10.8.3.1.1 Primary synthetic graphite 103
- 2.10.8.3.1.2 Secondary synthetic graphite 104
- 2.10.8.3.1.3 Processing 104
- 2.10.8.3.1 Classification 103
- 2.10.8.4 Applications as thermal interface materials 104
- 2.10.8.4.1 Graphite Sheets 105
- 2.10.8.4.2 Vertical graphite 105
- 2.10.8.4.3 Graphite pastes 106
- 2.10.8.2 Natural graphite 98
- 2.10.9 Hexagonal Boron Nitride 106
- 2.10.9.1 Properties 107
- 2.10.9.2 Application as thermal interface materials 108
- 2.10.10 SWOT analysis 109
- 2.11 Metamaterials 109
- 2.11.1 Types and properties 110
- 2.11.1.1 Electromagnetic metamaterials 111
- 2.11.1.1.1 Double negative (DNG) metamaterials 111
- 2.11.1.1.2 Single negative metamaterials 111
- 2.11.1.1.3 Electromagnetic bandgap metamaterials (EBG) 111
- 2.11.1.1.4 Bi-isotropic and bianisotropic metamaterials 112
- 2.11.1.1.5 Chiral metamaterials 112
- 2.11.1.1.6 Electromagnetic “Invisibility” cloak 113
- 2.11.1.2 Terahertz metamaterials 113
- 2.11.1.3 Photonic metamaterials 113
- 2.11.1.4 Tunable metamaterials 113
- 2.11.1.5 Frequency selective surface (FSS) based metamaterials 114
- 2.11.1.6 Nonlinear metamaterials 114
- 2.11.1.7 Acoustic metamaterials 114
- 2.11.1.1 Electromagnetic metamaterials 111
- 2.11.2 Application as thermal interface materials 115
- 2.11.1 Types and properties 110
- 2.12 Self-healing thermal interface materials 115
- 2.12.1 Extrinsic self-healing 116
- 2.12.2 Capsule-based 116
- 2.12.3 Vascular self-healing 116
- 2.12.4 Intrinsic self-healing 117
- 2.12.5 Healing volume 117
- 2.12.6 Types of self-healing materials, polymers and coatings 118
- 2.12.7 Applications in thermal interface materials 119
- 2.13 TIM Dispensing 119
- 2.13.1 Low-volume Dispensing Methods 120
- 2.13.2 High-volume Dispensing Methods 120
- 2.13.3 Meter, Mix, Dispense (MMD) Systems 121
- 2.13.4 TIM Dispensing Equipment Suppliers 121
3 MARKETS FOR THERMAL INTERFACE MATERIALS (TIMs) 124
- 3.1 Consumer electronics 124
- 3.1.1 Market overview 124
- 3.1.1.1 Market drivers 124
- 3.1.1.2 Applications 125
- 3.1.1.2.1 Smartphones and tablets 125
- 3.1.1.2.2 Wearable electronics 128
- 3.1.2 Global market 2022-2035, by TIM type 130
- 3.1.1 Market overview 124
- 3.2 Electric Vehicles (EV) 131
- 3.2.1 Market overview 131
- 3.2.1.1 Market drivers 131
- 3.2.1.2 Applications 131
- 3.2.1.2.1 Lithium-ion batteries 132
- 3.2.1.2.1.1 Cell-to-pack designs 133
- 3.2.1.2.1.2 Cell-to-chassis/body 134
- 3.2.1.2.2 Power electronics 135
- 3.2.1.2.2.1 Types 135
- 3.2.1.2.2.2 Properties for EV power electronics 135
- 3.2.1.2.2.3 TIM2 in SiC MOSFET 139
- 3.2.1.2.3 Charging stations 139
- 3.2.1.2.1 Lithium-ion batteries 132
- 3.2.2 Global market 2022-2035, by TIM type 140
- 3.2.1 Market overview 131
- 3.3 Data Centers 142
- 3.3.1 Market overview 142
- 3.3.1.1 Market drivers 142
- 3.3.1.2 Applications 143
- 3.3.1.2.1 Router, switches and line cards 143
- 3.3.1.2.1.1 Transceivers 144
- 3.3.1.2.1.2 Server Boards 145
- 3.3.1.2.1.3 Switches and Routers 145
- 3.3.1.2.2 Servers 146
- 3.3.1.2.3 Power supply converters 146
- 3.3.1.2.1 Router, switches and line cards 143
- 3.3.2 Global market 2022-2035, by TIM type 149
- 3.3.1 Market overview 142
- 3.4 ADAS Sensors 151
- 3.4.1 Market overview 151
- 3.4.1.1 Market drivers 151
- 3.4.1.2 Applications 151
- 3.4.1.2.1 ADAS Cameras 152
- 3.4.1.2.1.1 Commercial examples 152
- 3.4.1.2.2 ADAS Radar 153
- 3.4.1.2.2.1 Radar technology 153
- 3.4.1.2.2.2 Radar boards 154
- 3.4.1.2.2.3 Commercial examples 154
- 3.4.1.2.3 ADAS LiDAR 155
- 3.4.1.2.3.1 Role of TIMs 155
- 3.4.1.2.3.2 Commercial examples 156
- 3.4.1.2.4 Electronic control units (ECUs) and computers 157
- 3.4.1.2.4.1 Commercial examples 157
- 3.4.1.2.5 Die attach materials 159
- 3.4.1.2.6 Commercial examples 159
- 3.4.1.2.1 ADAS Cameras 152
- 3.4.2 Global market 2022-2035, by TIM type 161
- 3.4.1 Market overview 151
- 3.5 EMI shielding 163
- 3.5.1 Market overview 163
- 3.5.1.1 Market drivers 163
- 3.5.1.2 Applications 163
- 3.5.1.2.1 Dielectric Constant 164
- 3.5.1.2.2 ADAS 164
- 3.5.1.2.2.1 Radar 165
- 3.5.1.2.2.2 5G 165
- 3.5.1.2.3 Commercial examples 166
- 3.5.1 Market overview 163
- 3.6 5G 167
- 3.6.1 Market overview 167
- 3.6.1.1 Market drivers 167
- 3.6.1.2 Applications 167
- 3.6.1.2.1 EMI shielding and EMI gaskets 168
- 3.6.1.2.2 Antenna 168
- 3.6.1.2.3 Base Band Unit (BBU) 171
- 3.6.1.2.4 Liquid TIMs 174
- 3.6.1.2.5 Power supplies 174
- 3.6.1.2.5.1 Increased power consumption in 5G 175
- 3.6.2 Market players 176
- 3.6.3 Global market 2022-2035, by TIM type 176
- 3.6.1 Market overview 167
- 3.7 Aerospace & Defense 178
- 3.7.1 Market overview 178
- 3.7.1.1 Market drivers 178
- 3.7.1.2 Applications 178
- 3.7.1.2.1 Satellite thermal management 178
- 3.7.1.2.2 Avionics cooling 179
- 3.7.1.2.3 Military electronics 179
- 3.7.1.3 Global market 2022-2035, by TIM type 179
- 3.7.1 Market overview 178
- 3.8 Industrial Electronics 180
- 3.8.1 Market overview 180
- 3.8.1.1 Market drivers 180
- 3.8.1.2 Applications 180
- 3.8.1.2.1 Industrial automation 180
- 3.8.1.2.2 Power supplies 181
- 3.8.1.2.3 Motor drives 181
- 3.8.1.2.4 LED lighting 181
- 3.8.2 Global market 2022-2035, by TIM type 181
- 3.8.1 Market overview 180
- 3.9 Renewable Energy 182
- 3.9.1 Market overview 182
- 3.9.1.1 Market drivers 182
- 3.9.1.2 Applications 182
- 3.9.1.2.1 Solar inverters 182
- 3.9.1.2.2 Wind power electronics 183
- 3.9.1.2.3 Energy storage systems 183
- 3.9.2 Global market 2022-2035, by TIM type 183
- 3.9.1 Market overview 182
- 3.10 Medical Electronics 184
- 3.10.1 Market overview 184
- 3.10.1.1 Market drivers 184
- 3.10.1.2 Applications 184
- 3.10.1.2.1 Diagnostic equipment 184
- 3.10.1.2.2 Medical imaging systems 185
- 3.10.1.2.3 Patient monitoring devices 185
- 3.10.2 Global market 2022-2035, by TIM type 185
- 3.10.1 Market overview 184
4 COMPANY PROFILES 186 (11 company profiles)
5 RESEARCH METHODOLOGY 264
6 REFERENCES 265
List of Tables
- Table 1. Thermal conductivities (κ) of common metallic, carbon, and ceramic fillers employed in TIMs. 21
- Table 2. Commercial TIMs and their properties. 22
- Table 3. Advantages and disadvantages of TIMs, by type. 24
- Table 4. Key Factors in System Level Performance for TIMs. 26
- Table 5. Thermal interface materials prices. 27
- Table 6. Comparisons of Price and Thermal Conductivity for TIMs. 27
- Table 7. Price Comparison of TIM Fillers. 27
- Table 8. Raw Material Analysis and Pricing. 29
- Table 9. Characteristics of some typical TIMs. 31
- Table 10. Trends on TIM Fillers. 33
- Table 11. Pros and Cons of TIM Fillers. 34
- Table 12. Commercial thermal paste products. 42
- Table 13.Commercial thermal gap pads (thermal interface materials). 45
- Table 14. Commercial thermal gap fillers products. 47
- Table 15. Types of Potting Compounds/Encapsulants. 50
- Table 16. TIM adhesives tapes. 53
- Table 17. Commercial phase change materials (PCM) thermal interface materials (TIMs) products. 55
- Table 18. Properties of PCMs. 56
- Table 19. PCM Types and properties. 58
- Table 20. Advantages and disadvantages of organic PCMs. 58
- Table 21. Advantages and disadvantages of organic PCM Fatty Acids. 60
- Table 22. Advantages and disadvantages of salt hydrates 61
- Table 23. Advantages and disadvantages of low melting point metals. 61
- Table 24. Advantages and disadvantages of eutectics. 62
- Table 25. Benefits and drawbacks of PCMs in TIMs. 64
- Table 26. Comparison of Carbon-based TIMs. 85
- Table 27. Properties of CNTs and comparable materials. 86
- Table 28. Typical properties of SWCNT and MWCNT. 88
- Table 29. Comparison of carbon-based additives in terms of the main parameters influencing their value proposition as a conductive additive. 89
- Table 30. Thermal conductivity of CNT-based polymer composites. 91
- Table 31. Comparative properties of BNNTs and CNTs. 92
- Table 32. Properties of graphene, properties of competing materials, applications thereof. 93
- Table 33. Properties of nanodiamonds. 97
- Table 34. Comparison between Natural and Synthetic Graphite. 98
- Table 35. Classification of natural graphite with its characteristics. 99
- Table 36. Characteristics of synthetic graphite. 103
- Table 37. Thermal Conductivity Comparison of Graphite TIMs. 106
- Table 38. Properties of hexagonal boron nitride (h-BN). 108
- Table 39. Comparison of self-healing systems. 117
- Table 40. Types of self-healing coatings and materials. 118
- Table 41. Comparative properties of self-healing materials. 119
- Table 42. Challenges for Dispensing TIM. 119
- Table 43. Thermal Management Application Areas in Consumer Electronics. 124
- Table 44. Trends in Smartphone Thermal Materials. 125
- Table 45. Thermal Management approaches in commercial Smartphones. 127
- Table 46. Global market in consumer electronics 2022-2035, by TIM type (millions USD). 130
- Table 47. Global market in electric vehicles 2022-2035, by TIM type (millions USD). 140
- Table 48. TIM Trends in Data Centers. 148
- Table 49. TIM Area Forecast in Server Boards: 2022-2035 (m2). 148
- Table 50. Global market in data centers 2022-2035, by TIM type (millions USD). 149
- Table 51. TIM Players in ADAS. 151
- Table 52. Die Attach for ADAS Sensors. 160
- Table 53. Die Attach Area Forecast for Key Components Within ADAS Sensors: 2022-2035 (m2). 160
- Table 54. Global market in ADAS sensors 2022-2035, by TIM type (millions USD). 161
- Table 55. TIM Area Forecast for 5G Antennas by Station Size: 2022-2035 (m2). 170
- Table 56. TIM Area Forecast for 5G Antennas by Station Frequency: 2022-2035 (m2). 170
- Table 57. TIMS in BBU. 171
- Table 58. 5G BBY models. 173
- Table 59. TIM Area Forecast for 5G BBU: 2022-2035 (m2). 173
- Table 60. Power Consumption Forecast for 5G: 2022-2035 (GW). 175
- Table 61. TIM Area Forecast for Power Supplies: 2022-2035 (m2). 175
- Table 62. TIM market players in 5G. 176
- Table 63. Global market in 5G 2022-2035, by TIM type (millions USD). 176
- Table 64. Market Drivers for TIMS in aerospace and defense. 178
- Table 65. Applications for TIMS in aerospace and defense. 178
- Table 66. Global Market for TIMs in aerospace and defense 2022-2035, by TIM Type (Millions USD). 179
- Table 67. Market Drivers for TIMs in industrial electronics. 180
- Table 68. Applications for TIMs in industrial electronics. 180
- Table 69. Global Market 2022-2035, by TIM Type in Industrial Electronics (Millions USD). 181
- Table 70. Market Drivers for TIMs in renewable energy. 182
- Table 71. Applications for TIMs in renewable energy. 182
- Table 72. Global Market for TIMs in Renewable Energy 2022-2035 (Millions USD). 183
- Table 73. Market Drivers for TIMs in medical electronics. 184
- Table 74. Applications for TIMs in medical electronics. 184
- Table 75. Global Market 2022-2035 for TIMs in Medical Electronics (Millions USD). 185
List of Figures
- Figure 1. (L-R) Surface of a commercial heatsink surface at progressively higher magnifications, showing tool marks that create a rough surface and a need for a thermal interface material. 19
- Figure 2. Schematic of thermal interface materials used in a flip chip package. 20
- Figure 3. Thermal grease. 20
- Figure 4. Dispensing a bead of silicone-based gap filler onto the heat sink of a power electronics module. 21
- Figure 5. Supply Chain for TIMs. 29
- Figure 6. Commercial thermal paste products. 41
- Figure 7. Application of thermal silicone grease. 41
- Figure 8. A range of thermal grease products. 42
- Figure 9. SWOT analysis for thermal greases and pastes. 45
- Figure 10. Thermal Pad. 45
- Figure 11. SWOT analysis for thermal gap pads. 47
- Figure 12. Dispensing a bead of silicone-based gap filler onto the heat sink of a power electronics module. 47
- Figure 13. SWOT analysis for thermal gap fillers. 49
- Figure 14. SWOT analysis for Potting compounds/encapsulants. 52
- Figure 15. Thermal adhesive products. 53
- Figure 16. SWOT analysis for TIM adhesives tapes. 54
- Figure 17. Phase-change TIM products. 55
- Figure 18. PCM mode of operation. 57
- Figure 19. Classification of PCMs. 57
- Figure 20. Phase-change materials in their original states. 57
- Figure 21. Thermal energy storage materials. 63
- Figure 22. Phase Change Material transient behaviour. 64
- Figure 23. PCM TIMs. 65
- Figure 24. Phase Change Material - die cut pads ready for assembly. 66
- Figure 25. SWOT analysis for phase change materials. 67
- Figure 26. Typical IC package construction identifying TIM1 and TIM2 68
- Figure 27. Liquid metal TIM product. 73
- Figure 28. Pre-mixed SLH. 74
- Figure 29. HLM paste and Liquid Metal Before and After Thermal Cycling. 74
- Figure 30. SLH with Solid Solder Preform. 75
- Figure 31. Automated process for SLH with solid solder preforms and liquid metal. 75
- Figure 32. SWOT analysis for metal-based TIMs. 84
- Figure 33. Schematic diagram of a multi-walled carbon nanotube (MWCNT). 86
- Figure 34. Schematic of single-walled carbon nanotube. 87
- Figure 35. Types of single-walled carbon nanotubes. 89
- Figure 36. Schematic of a vertically aligned carbon nanotube (VACNT) membrane used for water treatment. 91
- Figure 37. Schematic of Boron Nitride nanotubes (BNNTs). Alternating B and N atoms are shown in blue and red. 92
- Figure 38. Graphene layer structure schematic. 93
- Figure 39. Illustrative procedure of the Scotch-tape based micromechanical cleavage of HOPG. 93
- Figure 40. Graphene and its descendants: top right: graphene; top left: graphite = stacked graphene; bottom right: nanotube=rolled graphene; bottom left: fullerene=wrapped graphene. 95
- Figure 41. Flake graphite. 100
- Figure 42. Applications of flake graphite. 102
- Figure 43. Graphite-based TIM products. 105
- Figure 44. Structure of hexagonal boron nitride. 107
- Figure 45. SWOT analysis for carbon-based TIMs. 109
- Figure 46. Classification of metamaterials based on functionalities. 110
- Figure 47. Electromagnetic metamaterial. 111
- Figure 48. Schematic of Electromagnetic Band Gap (EBG) structure. 112
- Figure 49. Schematic of chiral metamaterials. 113
- Figure 50. Nonlinear metamaterials- 400-nm thick nonlinear mirror that reflects frequency-doubled output using input light intensity as small as that of a laser pointer. 114
- Figure 51. Schematic of self-healing polymers. Capsule based (a), vascular (b), and intrinsic (c) schemes for self-healing materials. Red and blue colours indicate chemical species which react (purple) to heal damage. 115
- Figure 52. Stages of self-healing mechanism. 116
- Figure 53. Self-healing mechanism in vascular self-healing systems. 117
- Figure 54. Schematic of TIM operation in electronic devices. 125
- Figure 55. Schematic of Thermal Management Materials in smartphone. 127
- Figure 56. Wearable technology inventions. 129
- Figure 57. Global market in consumer electronics 2022-2035, by TIM type (millions USD). 130
- Figure 58. Application of thermal interface materials in automobiles. 131
- Figure 59. EV battery components including TIMs. 133
- Figure 60. Battery pack with a cell-to-pack design and prismatic cells. 134
- Figure 61. Cell-to-chassis battery pack. 134
- Figure 62. TIMS in EV charging station. 139
- Figure 63. Global market in electric vehicles 2022-2035, by TIM type (millions USD). 141
- Figure 64. Image of data center layout. 143
- Figure 65. Application of TIMs in line card. 144
- Figure 66. Global market in data centers 2022-2035, by TIM type (millions USD). 150
- Figure 67. ADAS radar unit incorporating TIMs. 154
- Figure 68. Global market in ADAS sensors 2022-2035, by TIM type (millions USD). 162
- Figure 69. Coolzorb 5G. 163
- Figure 70. TIMs in Base Band Unit (BBU). 172
- Figure 71. Global market in 5G 2022-2035, by TIM type (millions USD). 177
- Figure 72. Boron Nitride Nanotubes products. 195
- Figure 73. Transtherm® PCMs. 195
- Figure 74. Carbice carbon nanotubes. 198
- Figure 75. Internal structure of carbon nanotube adhesive sheet. 213
- Figure 76. Carbon nanotube adhesive sheet. 213
- Figure 77. HI-FLOW Phase Change Materials. 220
- Figure 78. Thermoelectric foil, consists of a sequence of semiconductor elements connected with conductive metal. At the top (in red) is the thermal interface. 232
- Figure 79. Parker Chomerics THERM-A-GAP GEL. 242
- Figure 80. Metamaterial structure used to control thermal emission. 243
- Figure 81. Shinko Carbon Nanotube TIM product. 252
- Figure 82. The Sixth Element graphene products. 256
- Figure 83. Thermal conductive graphene film. 257
- Figure 84. VB Series of TIMS from Zeon. 262
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